Overhaul & Modernization
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Overhaul
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Depending on Press condition used for years, combining the client's requirements, AIDA will come up with modernization plans, conduct maintenance and repair work, to ensure maximized productivity and profits for AIDA press users.
We are specialized in repairing malfunction parts, defects and improve safety so as to recover most of the machine’s performance capability in spite of 20-30 years of use.
In addition, overhauls can extend press life through replacing unqualified, worn or deteriorated parts with new ones or effectively modifying the press from mechanical to servo. |
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| By technological innovations that feature automation, energy saving and high capacity, AIDA can help you to modernize your existing press equipments, transforming into high value-added presses. |
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Modernization
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Instead of investing in new equipments, make full use of the existing one and improve productivity!
By technological innovations that feature automation, energy saving and high capacity, AIDA can help you to modernize your existing press equipments, transforming into high value-added presses.
AIDA will customize modernization plans after evaluating the press condition to make sure the press equipments perform at its best such:
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- Better production environment
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Mordernization-Case 1
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| Upgrade Mechanical Press to Direct Drive Servo Press |
| Solution |
Result |
- Upgrade existing main motor, fly wheel, clutch and brake to the direct drive servo motor independently developed by AIDA
- Upgrade the control and operation panel to servo motor control equipment
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- Increasing productivity
- Able to store length and time settings in the operation database
- Processing each product with the best stamping model, thus enhancing parts accuracy
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BeforeMechanical
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AfterServo
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Mordernization-Case 2
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- Improve clutches and brakes of high speed machines.
- In order to prevent gear parts of clutches and brakes in high speed machines from early wear and tear.
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| Solution |
Result |
- Replace the inner and outer gears of clutches and brakes with no-gear-structure wheel shells
- Replace friction plate with friction block, quite durable and easy to change
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- This gearless structure addresses the problem of tooth surface, ensuring long-term and stable performance of brakes and clutches
- Changeable components reduce the chance of losing wheel shell assembly parts, lower the maintenance costs and are able to perform steadily for a long time
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Mordernization-Case 3
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| Issue |
- Die structure, limited production speed
- Clutch lubricating oil leaking
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- Obsolete controlling equipment
- Required crutch & brake replacement
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| Solution |
- Upgrade to servo presses
- As a world-class professional presses manufacturers, AIDA has successfully developed the world’s first direct drive servo motors
- With over 10 years’ experience in manufacturing servo motor, it can meet the technological demands of numerous clients
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| Result |
- Able to adjust slide motion and speed, favorable to improve productivity and accuracy
- Able to form hard-to-process materials and prolong die life
- Able to conserve energy through recycling and reusing the renewable power of servo motors
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Before
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After
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Mordernization-Case 4
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| Issue |
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- Replace it with inverter motor
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| Result |
- AIDA will process each product with best velocity, thus enhancing productivity and product accuracy
- Reduce electricity consumption, Lower electricity cost
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Mordernization-Case 5
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| Issue |
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- Hope to enhance press functionality
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| Solution |
- Change from 2-D motion mode to 3-D motion mode
- Feed, die pliers, and lifting lengths are adjustable, providing optimal transfer condition
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| Result |
- Reduce die costs
- Increase productivity
- Reduce die install time
- Length and Time settings can be stored in operation database
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| Best Case |
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